12ft Sunray shallow v

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nerdtastic
Posts: 38
Joined: 12 Jun 2013, 16:31
Location: Benton County OR

12ft Sunray shallow v

Post by nerdtastic » 01 May 2018, 01:22

That is a really nice build so far. I also have a little 12' that I am working on now I never thought it would be deep enough to put a floor in like you have what are the dimensions of the floor piece. I am wondering if I could do that with my boat.

Xtremeboats
FatChad
Posts: 29
Joined: 08 Apr 2015, 22:15
Location: Rockford, IL

12ft Sunray shallow v

Post by FatChad » 02 May 2018, 00:16

Thanks for the kind words guys. The floor is 7' x 3' in the rear tapering to 14" in the front. Today I finished bolting the new transom in and packed some foam in the sides and under the rear seat compartment. As for weight, it's only an estimation but i don't think it's gained more than 40-50 lbs.

FatChad
Posts: 29
Joined: 08 Apr 2015, 22:15
Location: Rockford, IL

12ft Sunray shallow v

Post by FatChad » 02 May 2018, 00:25

I forgot to add that the trailer has been getting upgrades as well. A nice 20/40 semi gloss black rattle can job, new bearings, seals and harbor freight bearing buddies and a winch strap to replace the rope.

FatChad
Posts: 29
Joined: 08 Apr 2015, 22:15
Location: Rockford, IL

12ft Sunray shallow v

Post by FatChad » 02 May 2018, 21:56

I got impatient and took the boat out to the city park lake up the street. The rear seat pieces aren't bolted to hinges yet, a few panels haven't been installed but it cruises nice with the trolling motor and was plenty stable even with two guys standing and fishing.
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jasper60103
Posts: 1225
Joined: 02 Jul 2009, 07:39
Location: Twin Cities, MN.

12ft Sunray shallow v

Post by jasper60103 » 03 May 2018, 09:32

FatChad wrote:I got impatient and took the boat out to the city park lake up the street. The rear seat pieces aren't bolted to hinges yet, a few panels haven't been installed but it cruises nice with the trolling motor and was plenty stable even with two guys standing and fishing.
Good job and thanks for sharing.
2018 Tracker Grizzly 1648
2018 30 HP Suzuki DF30A

FatChad
Posts: 29
Joined: 08 Apr 2015, 22:15
Location: Rockford, IL

12ft Sunray shallow v

Post by FatChad » 29 Sep 2018, 11:10

This summer running the local rivers I have found a few places that hold ducks. So the boat will be pulling double duty this year. 21 days to go!
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FatChad
Posts: 29
Joined: 08 Apr 2015, 22:15
Location: Rockford, IL

12ft Sunray shallow v

Post by FatChad » 03 Nov 2018, 16:01

I realized that I never posted possibly my favorite improvement. New oarlock socket inserts and oarlock risers. The inserts are plastic and inexpensive and the risers are just cut up original locks with some tubing welded in and washers to keep wear to the inserts minimal. Silent. No creaks whatsoever, a pet peeve of mine. Anyone who rows to drift rivers or go across ponds should consider this. A 5/8" drill bit to drill out the old brass inserts will be the most expensive part at around $25, if you can't find one to borrow.
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93longhorn
Posts: 6
Joined: 02 Nov 2018, 19:28

12ft Sunray shallow v

Post by 93longhorn » 16 Dec 2018, 02:09

Where did you buy that aluminum? And how did you know how to fasten it inside the boat, etc.? And how did you cut it?

I want to venture out and have a few ideas for my 12 footer...just not sure where to start.

FatChad
Posts: 29
Joined: 08 Apr 2015, 22:15
Location: Rockford, IL

12ft Sunray shallow v

Post by FatChad » 27 Dec 2018, 20:55

The aluminum I bought at a place called metal supermarket, they had any size needed. 6061 1x1x.125 angle for the floor bracing. I used 1.5x1.5 and 2x2 both quarter thick for the side bracing and the front cross support. I am fortunate enough to have a friend with a metal shop in his garage. So to cut we used an automatic metal cutting bandsaw, but a vise and sawzall would work as well. All of the aluminum on the floor is attached with 3/16" rivets into the ribs of the hull. The side supports are bolted with 1/4x20 ss machine screws, washers and nyloc nuts through the original front seat support and welded to some more of that 1x1 1/8th inch that is riveted to the original rear seat. The front cross support is welded to the side supports. All of the welding was done with a mig with a spool gun. I hope that answered some questions. Ask any others that come to mind. I did a lot of reading on here, measuring and thinking about layout and pricing a parts list before I started collecting parts. Once I had most of the parts I started the project. That way I wouldn't get stuck with it half done and possibly unable to afford what I needed to finish quickly.

FatChad
Posts: 29
Joined: 08 Apr 2015, 22:15
Location: Rockford, IL

12ft Sunray shallow v

Post by FatChad » 31 Aug 2019, 20:00

I haven't updated this in 3/4 of a year. This spring I picked up a 78 Evinrude 15hp longshaft from a friend. We did a little trading and I ended up getting a good deal on it. The first thing I did was pull the lower unit, cleaned it up a bit and replaced the water pump. Took the driveshaft to a friend up a friend and had him use his lathe to cut a section out of the middle and machined it to a peg and socket essentially before welding it back together at short shaft length. I took a hacksaw to the shift linkage to shorten that and cut the slot for the retention screw. Bolted all that up and finished by replacing the thermostat, which happened to be stuck open. Boat runs 22mph by myself with 3 gallons of fuel and a group 27 battery
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FatChad
Posts: 29
Joined: 08 Apr 2015, 22:15
Location: Rockford, IL

12ft Sunray shallow v

Post by FatChad » 31 Aug 2019, 20:08

To handle the extra thrust and weight of the new motor I rebuilt the transom again. I didn't like the way I did it before so it was a good opportunity to clean it up. 3/4 acx construction adhesived into an inch and a half thick piece. Then 1.75x.125 6063 channel cut, fit and welded with a spool gun to act as the transom cap, but also stiffens the transom immensely. All lights were wired in, solder and adhesive heat shrink for that.
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FatChad
Posts: 29
Joined: 08 Apr 2015, 22:15
Location: Rockford, IL

12ft Sunray shallow v

Post by FatChad » 31 Aug 2019, 20:11

Then over the last week I've been painting, since I apparently like to work backwards. Washed, wet sanded then wiped with vinegar/water. Followed that with rustoleum clean metal primer and Rust-Oleum flat brown. Finished it off with redleg stencils and 4 colors of spray paint. Last picture is my daughter relaxing in the boat :D
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1960 yellowboat
Posts: 186
Joined: 24 Apr 2019, 08:04
Location: Homosassa Florida

12ft Sunray shallow v

Post by 1960 yellowboat » 04 Sep 2019, 13:12

Are you not worried about raising the center of gravity when you add the decking?

FatChad
Posts: 29
Joined: 08 Apr 2015, 22:15
Location: Rockford, IL

12ft Sunray shallow v

Post by FatChad » 05 Sep 2019, 20:22

The front is more of a seat than a deck. Standing on the floor feels more stable than it did standing on the ribs, probably just because it's flat. It's possible to stand all the way in the front, but I wouldn't do it while fishing. Pic is of the boat being grassed in with the "layout" style blind I stuck on it this year.
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bikerider
Posts: 140
Joined: 18 Apr 2018, 00:17

12ft Sunray shallow v

Post by bikerider » 25 Sep 2019, 14:16

Have you considered using underneath the two sides of the deck for storage? Looks like a good place to put extra gear or cargo netting or something. The front of the deck looks like it makes getting in a and out of the boat at shore very easy. Nice job.
12 ft Starcraft
Setup on a budget for fishing
:fishing:

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